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印染整机械与设备,针织预缩机,针织布磁浮圆筒定型机,助剂自动称量系统

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  • 所在地:广东-东莞
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一、概述:
用途针织后整理,针织预缩外形尺寸25000X4000**东莞忠信型号COMP2400种类印染后整理设备PROPOSAL FOR THE SUPPLY OF ONEOPEN WIDT
二、详细说明:
用途 针织后整理,针织预缩 外形尺寸 25000X4000
** 东莞忠信 型号 COMP2400
种类 印染后整理设备

PROPOSAL  FOR  THE  SUPPLY  OF  ONE

OPEN WIDTH  KNIT  FABRIC FELT COMPACTING RANGE

開幅針織物泥毯預縮機組供貨範圍書

QUOTATION

報價

 

INDEX目錄

 

l Main technical and production details……………………………………………

主要技術和生產細節

l Technical features of stentering unit………………………………………………

拉幅鏈進布區單元的技術特性

l Technical features of compacting unit……………………………………………

預縮單元的技術特性

 

 

TECHNICAL  AND  PRODUCTION  DETAILS 

技術和生產細節 

 

ROLLER WIDTH                                      2700  mm

羅拉寬

MINIMUM FABRIC WIDTH                             800  mm

小織物寬幅

MAXIMUM FABRIC WIDTH                            2400  mm

織物寬幅

MECHANICAL SPEED                                 8-45   mmin

機械速度

ACTUAL PRODUCTION                               1200-1800 mh

實際生產                                             

INSTALLED ELECTRICAL POWER                      31  Kw (standard **hine)

安裝電容量                                                  

POWER CONSUMPTION                               25 Kw (standard **hine)

耗電量                                                      

STEAM CONSUMPTION                                400 kg/h (6 bar)

耗蒸汽量                                                     

COMPRESSED AIR CONSUMOTION                      120 lt/ h (6-7 bar )

壓縮空氣耗量

WEIGHT OF STENTER                                  3000 kg (approx..)

拉幅單元重量                                                          

WEIGHT OF COMPAC**                               5000 kg (approx.)

預縮單元重量                                                         

 

 

 

TECHNICAL FEATURES OF STENTER UNIT 

拉幅鏈單元的技術特性

 

The STENTERING UNIT is  made up of the following elements

拉幅鏈進布單元由以下部件組成:

 

l SUPPQRT FAMEWORK  支援框架

Made of robust painted steel side panels at the **hine inlet & outlet connected with lengthwise girders and cross-sections.

  機械進出口的堅固上漆的鋼架加封板,並連接橫向和縱向的加固鋼樑。

l OPERATOR FOOTBOARD PLATFORM操作臺

Made of steel.

 鋼材製造

l FABRIC FEED喂布裝置

Two covered rollers, each driven by independent inverter co**olled motors allow to adjust the fabric tension by means of the parameter of touch panel.

兩條包複羅拉,單獨變頻控制馬達驅動,可對織物張力進行調控

l FABRIC SPREADING ROLLERS織物擴羅拉

Two spiral spreading rollers are driven by an A.C. motor.

兩條螺紋擴副羅拉,由AC馬達驅動.

 

l WEFT ADJUST DEV**緯斜調整裝置

Two removablealuminiumrollers and two fixablealuminiumrollers. The removable rollers adjust by A.C motor.

兩條可移動的滾筒及兩條固定滾筒.可移動滾筒由A.C馬達調節.

l SE**EDGE UNCURLER BO(剝邊開卷)

Two uncurling units as Tandematic dev**s TYPE.

兩套剝邊板剝邊裝置

l PINNING UNITS上針裝置

Two pinning units placed at the e**y of the conic section are provided with rubber feed wheels, co**olled by variable speed drives, toothed rubber belts and pressing wheel and brushes belt.

A pneumatic lifting/lowering unit makes fabric in-feed easily

兩套上針裝置置以錐形面的進口處,配置膠輪喂布,齒型膠帶和壓針毛刷,由可變調速驅動控       制;配氣動升降裝置。

l FABRIC WIDTH  ADJUSTMENT (4 METERS LONG CONIC SECTION)

調幅裝置(4米長的扇形區)

   In this section, can be overfed and progressively stretched to the desired width after h**ing been automatically pin** on the chains. The chain track shifting co**ol is automatic and independent on the twopin chains. The se**edges are tracked by special digital infrared photocells. Pin chain track shifting is achieved by gearbox & gear-sheet co**olled by variable speed drives.

  在這進布區裡,織物在經過自動上布針後可以超喂且逐漸地拉幅至要求的寬幅;鏈軌漂移控制

  是自動的且獨立於兩條鏈條。布邊由特殊的數位式紅外線光電探測器探測跟蹤。鏈軌的漂移由

  可變速驅動的齒輪馬達及齒條完成。

l FABRIC WIDTH ADJUSTMENT (4 METERS LONG PARALLEL SECTION)

調幅裝置4米長平行區)

Fabric width adjustment is electromechanically co**olled.

 布幅是機電控制的。

l PIN CHAINS針軌

Made by two vertical return pin chains, the pin chains are made of special anti-wear material of long life and simple maintenance(as krantz k10 type). The pin plates are made of stainless steel pin. Chain tension is achieved mechanically.

Chain lubri**ion is automatic and pro**mable according to the wo**ng speed.

    Chain driven by two independent inverter co**olled motors.

由兩條垂直回轉鏈組成。針鏈是由特殊的防磨損材料製造,耐磨且保養簡易。針板用不銹鋼針,鏈條張力機械獲得。

鏈條潤滑是自動的且可根據工作速度調節。

鏈條靠兩獨立馬達變頻傳動.

l FABRIC STEAMING SECTION織物汽蒸區

Placed at the end of the conic area, provided a perfect steam distribution and condensation collection tray. This unit is made entirely in stainless steel type AISA 304 and is provided with dosing va**e, interception electro-va**e and condensation drain. A damper co**olled by the fabric width adjustment system allows to the steam only the fabric allowing a more intensive action and reduction in steam consumption.

連接于錐形區尾端,配有蒸汽噴射管。給濕蒸汽均勻分佈,有冷凝水收集器。該裝置**是不銹鋼制,型號AISI304,配有給料閥,截流電磁閥和冷凝水排泄裝置。由調幅系統控制的風板只允許對實際織物寬幅的布面進行給濕,蒸汽給濕密集且減少蒸汽損耗。

 

l  

TECHNICAL FEATURES OF COMPACTING UNIT

預縮單元技術特性

 

 

The compacting unit consists of the following elements:

預縮單元包括下列部件:

l SUPPORT FRAMEWORK支撐框架

Made of he**y duty painted steel, side panels which support the calender rolls, drive system and electric & pneumatic plants.

重負荷上漆鋼材支撐骨架羅拉系統,驅動系統和電氣,啟動設備。

l FAERIC LIFT-OFF ROLLER織物脫針羅拉

Consists of two aluminium rollers.

兩條鋁制滾筒.

l SPIRAL SPREADING ROLLERS螺紋擴幅羅拉

A driven spiral roller in stainless steel uncurls the se**edges and allows to i**oduce the fabric in a perfect spread out way.

不銹鋼制驅動式螺紋羅拉充分將織物擴幅展邊,以使織物平展運行.

l DANCER BAR COMPENSATOR AT E**Y進布區的調速控制

A cylinder mounted on two swinging arm, connected a rheostat synchronises the pin frame and compacting **hine

一個張力架經由電位器來調節預縮單元和拉幅單元之間的同步

l FABRIC I**ODUCTION DEV**S織物引入裝置

Consists of two shoes in special anti-stick fabric, the fabric/compacting felt contact angle and the shoe insertion length can be adjusted.

  包括兩個防粘布製成的托座,織物/預縮呢氈觸角度和h托座插入長度可以調節

l COMPACTING UNTS (UPPER & LOWER)預縮單元(上/下)

Each unit consists of.

A steam heated roll with diameter 350 mm, made of chrome plated steel, complete with rotating joint for steam supply, PT-100 thermo-probe and a efficient condensation discharge system. The roll temperature is adjusted with precision(+/-2) directly on the keyboard placed on the co**ol panel and indi**ed on the display.

A thick compacting felt in Nomex-Polyester is perfectly guided by a pneumatic tensioner and servo assisted center dev**.

  每個單元包括:

  直徑3500mm的鍍鉻蒸汽加熱滾筒,配旋轉關節供應蒸汽,PT-100探溫控制及冷凝水排泄系統。

   Nomex滌綸預縮呢毯有一氣動張緊單元和一個對中單元**密控制。

l FABRIC TENTION CO**OL DEV**織物張力控制

A special load cell, allows to syschronise the speed of the upper & lower compacting unit and thereby **oid lengthwise stretching.

The desired fabric tension can be set with touch panel and shown on the touch panel.

借助特殊的張力感測器,進行下毛氈與上毛氈的同步,在主控制操作盤上,有相應的按鈕**確調節織物的張力。

l COLLING AREA冷卻區

A water cooling roll with diameter 350 mm. made of chrome plated steel, complete with rotating joint for water supply, driven by lower compacting unit.

一條鍍鉻水冷滾筒,直徑3500mm,配置入水旋轉關節,由下毛氈單元傳動.

l PLAITER(STANDERD SUPPLEMENT)擺佈架(標準配置)

DANCING BAR COMPENSATOR FOR ROLLER:  Connected to a rheostat synchronises  the cooling unit and plaiter unit during normal running.

張力擺杆:連接一個電位器用來調節冷卻單元與擺佈的同步

l OPTION: WINDER 選件:卷布機

    INSPECTION TABLEConsists of a steel structure that supports the table which guides the fabric

    dropping from the cooling unit. during this phase, the operator can check the quality of the processed

    fabric and find eventual defects.

   驗布台:鋼架結構支撐,驗布台引導織物從冷卻單元落下,此時,操作員在卷布之前檢查織物

   的品質及查找織物的疵點。

JBOX FOR NONS** OPERATION OF THE RANGE: made in stainless steel accumulates fabric

during the roller changes. Allows to unload the finished roll and restart a new roll without s**ping

the range.

J型槽,用於機器的連續運作:不銹鋼製造,換卷時可堆布,無需停機可換卷。

DANCING BAR COMPENSATOR FOR ROLLER: Connected to a rheostat synchronises  the

cooling unit and roll-up unit during normal running.

張力擺杆:連接一個電位器用來調節冷卻單元與卷布單元的同步

ROLLING UNIT: Allows to roll a fabric to a diameter of up to 500 mm. consists of a fixed support

structure and a mobile unit that supports the roll-up cylinders. The mobile unit slides on two tracks in

order to allow a perfect alignment if the se**edge on the fabric roll. The se**edge is tracked by two

photo-cells which position can be adjusted by hand. The roll-up tension is adjustable by a handwheel. The roll-up dev** is equipped with a spiral roller driven by an independent motor placed immediately before the roll-up cylinders.

上卷裝置:可將織物打卷成500mm直徑的布卷。包括一個固定支架及一個支撐卷布滾筒的移動裝置。移動裝置在兩導軌上滑動,並能確保布卷兩邊均勻整齊。布邊由兩個探邊裝置跟蹤,其位置可手動調節。打卷張力手輪調節。配置一條螺旋擴幅滾筒置於卷布滾筒之前,並由馬達獨立傳動,**卷邊。

l PNEUMATIC PLANT氣動裝置

Place in the **hine and includes lubri**ing filter, Pressure regulator and a series of electro va**es to drive the pneumatic dev**s.

置於機器內,包括潤滑篩檢程式,壓力調節器和一系列的電磁閥驅動氣動裝置。

l CO**OLS控制部件

The co**ols are placed on the console on the main panel, on the right side of the **hine e**y and consists of a 10 key keyboard, a visualize display and a set of pushbuttons.

Auxiliary co**ols are placed on two panels at the conic e**y and some pushbuttons are at the **hine exit.

Emergency s** buttons are placed on all 4 sides of the **hine.

控制部件至於主控盤的控制櫃內,在機器進口的右邊,包括一個10個鍵的鍵盤,一個視覺化的顯示器和一組按鈕。配套輔助控制部件置於錐形進布區上的兩個控制盤,一些按鈕在機器的出口處。應急刹車按鈕置於機器的四面。

l ELECTRIC PLANT電氣裝置

Placed on the right rear side of the **hine, Includes the electro& mechanic parts, the electronic cards, a set of inverters and the PLC (MITSUBISHI) that co**ols the **hine, it is also provided with the protection dev**. All operating function can be visualized on the co**ol panel display, including troubleshooting notes.

 置於機器右邊尾端,包括機電部件,電子板,一套變頻器和PLC (MITSUBISHI)裝置來控制整

 台設備。也包括保護裝置,所有操作功能在控制盤上的顯示器都是視覺化顯示的,包括故障資訊。





















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